Double Wall vs. Single Wall Cups

At Exposurepack, we supply a wide range of custom-printed coffee cups to suit every type of business — from boutique cafés to large-scale wholesalers. One of the most common questions we get asked is: what’s the difference between Single Wall and Double Wall cups?

Both serve the same purpose, but each has its strengths depending on how (and where) they’ll be used. Let’s break it down.

 

What Is a Single Wall Cup?

A Single Wall cup is made from one layer of paperboard with a thin coating inside to make it liquid-safe. It’s the most cost-effective option for takeaway drinks and is often paired with a sleeve to provide extra heat protection.

Best for:

• Cafés or restaurants serving drinks in sleeves
• Cold drinks like smoothies or juices
• Businesses looking for the most economical option

 

What Is a Double Wall Cup?

A Double Wall cup has two layers of paperboard, creating an insulating air gap between them. This makes the cup more comfortable to hold with hot drinks, without the need for an extra sleeve.

Best for:

• Hot coffee and tea
• Premium branding (extra weight feels more high-end)
• Situations where sleeves are inconvenient

 

Key Differences

Feature	Single Wall	Double Wall
Insulation	Minimal (sleeve needed for hot drinks)	Built-in heat protection
Cost	More affordable	Higher per-unit price
Appearance	Slim and lightweight	Thicker and more premium feel
Best Use	Cold drinks, budget-friendly coffee	Hot drinks, premium branding

 

 

Which One Should You Choose?

If you’re running a café or food truck where cost and flexibility matter most, Single Wall cups are a solid choice. Just add sleeves for hot drinks.

If you’re aiming for a premium customer experience and want to avoid sleeves altogether, Double Wall cups deliver both comfort and presentation.

 

Final Thoughts

Both Single Wall and Double Wall cups have their place — the right choice depends on your budget, your brand, and how your customers will use them.

At Exposurepack, we can custom-print both options with your branding, whether you need low minimums starting at 250 cups or wholesale orders from 10,000 units.

For help choosing the best fit for your business, get in touch at info@exposurepack.com.au or visit www.exposurepack.com.au to request a quote.